Cookie Consent by Free Privacy Policy website Every gram counts – lightweight design strategy defines I.D. R Pikes Peak concept
may 24, 2018 - Volkswagen

Every gram counts – lightweight design strategy defines I.D. R Pikes Peak concept

Wolfsburg (24 May 2018). It started with simulations. “Before we actually assembled the I.D. R Pikes Peak, we used computers to analyse a multitude of different configurations,” says Willy Rampf, technical advisor to the project and a man with a wealth of #formula1 experience, recalling the start of the development of the car for the Pikes Peak International Hill Climb. “It was clear to us that we would not have time to build multiple test vehicles. We had to get it right at the first attempt.”

The trials focussed on finding the optimal compromise between performance and weight. Both factors are even more dependent on each other in an electric car like the I.D. R Pikes Peak than in a #racing car with a conventional combustion engine. The simple rule of thumb is: The greater the performance, the heavier the batteries required. However, every single gram is unwanted weight – particularly at a hill climb.

On Pikes Peak, the cars must overcome a difference in altitude of more than 1,400 metres – from the start at 2,862 to the finish line at 4,302 metres above sea level. Romain Dumas, at the wheel of the I.D. R Pikes Peak, will also be faced with a series of hairpin turns, where a heavy car would be a disadvantage when braking and accelerating out of corners.

As such, the Volkswagen Motorsport engineers decided on the following strategy: The I.D. R Pikes Peak was to be as light as possible, while still maintaining a very high level of performance. The framework for this strategy was provided by the regulations for the most famous hill climb in the world, which literally offer virtually limitless freedom in the “Unlimited” class. Development team given free rein Being given the proverbial blank sheet of paper and told to develop a new #racing car from scratch is a dream for any engineer.

“To develop a car solely for this 20-kilometre hill climb is a very special task. There were virtually no bounds to the innovation shown by the engineers,” says François-Xavier Demaison, Technical Director at Volkswagen Motorsport.“Simulation played a major role in achieving the low weight of the car,” explains Rampf.

For example, computers were used to design chassis parts in such a way that they are able to cope with the anticipated loads without any problems, and without appearing oversized – or overweight. However, the development team almost completely dispensed with the standard but extremely expensive materials commonly used in top-class motor #racing, such as titanium.

“The chassis, wheel suspensions and safety structure of the I.D. R Pikes Peak are almost completely made of steel and aluminium,” says Demaison.

Further information in the press release to download

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